Water Tube Boiler
We are pleased to introduce as a manufacturer of various types of “SUPER STEAM” make Steam Boilers and Boiler pressure parts on turnkey basis required in various industries like Sugar Plant with Power Cogen, Petro Chemicals, Textile/Sizing Unit, Distilleries Factories, Palm & Groundnut Oil Industries, Starch units, Paper Plant, Food Processing Units etc. Our range of Main Products is as mentioned below.
Sugar Plant
We undertake design, development, manufacture, supply & erection of complete sugar, jaggery, distillery plants with power co-generation on turnkey basis & boiler up to 150 TPH capacity at pressure 87 kg/cm2 with temp. 540°C
Boilers Plant
| 1. Water tube high pressure steam boilers capacity upto 130 tph for process industry and also for power co-generation pressure up to 105 kg/cm2 and superheater temperature upto 540°C based on multi fuel bagasse, husk, agrowaste, palm seeds, coal on furnace grates like chain grate stocker, dumping/pulsating grate, FBC/AFBC etc. |
| 2. Water tube/D type upto 25tph on Oil/Gas or multifuel & fbc for coal/rice husk lignite etc. |
| 3. Packaged shell type smoke tube, three pass wet back boilers on Oil / Solid Or multifuel upto 20 tph capacity & pressure upto 45 kg/cm2. |
| 4. Composite hut type solid fuel boilers upto 20 tph at 21kg/cm2 suitable for agrowaste and fbc furnace for rice husk, coal etc. |
| 5. Supply of Boiler Pressure Parts like Super Heater,Economisers, Steam Drum, Headers, Drum Internals, Bend Tubes, Air Heater,ESP, Wet Scrubber, Multicyclone Dust Collector, Steam Piping, PRV & PRDS, Piping etc. |
| 6. Boiler Automation Like PLC/DCS,Three Elements Level, Attemperator System, Safety Instruments, Boiler Valves, Soot Blow Valves, Mobrey Controller, Steam Separator/Strainer, Safety Valves, Level Gauges, Forged Pipe Fittings, Flanges, Etc. |
| 7) Steam Generator & Baby/ Hot Water Boiler, De-Aerator / CBD Tanks, Heat Exchangers, H.P.Heaters , Sterilizer Etc. |
| 8) Modification/upgrate of existing boilers for higher capacity, fuel efficiency & to solve existing problem of steam generation and improve s.H. Temp. & Any kind of boiler modification. |
| We have supplied many boilers to Sugar/Distillery/Paper/Starch/Chemicals/Pam Oil Industries units having capacity from 1 TPH to 130 TPH & Pressure from 7 Kg/cm2 to 87 Kg/cm2 having saturated temperature & S.H.Temp. range 260°C to 540°C. |
| Our 50 TPH boiler having working pressure 45 Kg/cm2 & S. H. temperature 500°C is working since last seven years without any problem by M/s. Vitthal Sugar Ltd., M.S., India and they are co-generating power up to 7 MW (Back pressure) and also fuel (Bagasse) saving by 10%. |
| Our one more H.P. boiler working with M/s. Satish Sugar Ltd., Karnataka, India having capacity 90 TPH at Working pressure 72 Kg/cm2 & Temperature 510°C having cogeneration capacity 15 MW, working since last six year with bagasse saving upto 8%. |
| Also our one more H.P. boiler working at M/s. Sri Sri Sadguru Sugar Ltd., M.S., India having capacity 70 TPH at Working pressure 78 Kg/cm2 & Temperature 510°C from last one season with 12MW Power cogeneration & fuel efficiency achive 71%.Bagasse fire. |
| Our products are tested at various stages by Director of Steam Boilers / Lloyd’s Register Asia / Bureau Veritas etc. and also by various consultants as per code IBR/ASME/BS Standard. We use all approved material as per specification given in IBR/ASME/BS codes. We conduct all tests like Destructive testing of materials including Physical & Chemical tests, Bend tests, Ultrasonic tests, Weld tests, Radiography,Stress Reliving & Hydraulic tests etc. Our all welders are approved under IBR, Lloyd’s & BV and qualified for X-ray welding by Electric-Arc/Tig process. |
| We design boilers as per heat load giving maximum efficiency and capacity. All safety measures taken by us providing Mechanical & Electronic instruments to run Boiler safely. |
